Electrical Safety  
 


Electrical hazards can be found in all industries. Avoiding electrical shocks both at home and at work requires awareness of the hazards and a respect for this "Silent Killer." The human body has a low resistance to electricity, making it a good conductor, like most metals. Unlike metals however, the human body does not respond well when electricity passes through it. Physical results include thermal burns, disruption of normal heart activity, severe muscle contractions, and even death.

The most common and serious electrical injuries occur when electrical current flows between the hands and feet. This happens when a person touches an energized line. The electrical energy is looking for the shortest path to the ground, and it will pass through the body to the feet to reach it. When this occurs, a persons heart and lungs are frequently damaged by the electrical energy.

Placing an insulator between the energy and the point of physical contact is one method of protection. Porcelain, rubber, pottery and dry wood offer substantial resistance to the flow of electricity, and are therefore good insulators. These materials can often protect a person from electrical shock.

Precautions for avoiding electrical shocks include, but are not limited to, the following:

Always make sure electric tools are properly grounded or double insulated. The double insulated tool must have an undamaged outer case and be clearly labeled as "double insulated" by the manufacturer.

Always check to be sure the grounding system is complete. Unless they are designated as double insulated, grounded power tools must be attached to a grounded service circuit. If there is any doubt about the grounding, test it! (Ground testers are inexpensive.)

Use heavy duty grounded extension cords. These cords have two layers of insulation, with reinforcement between the layers. They are less susceptible to damage than house-hold type cords. To check if the cord is heavy duty, check its shape. Most flat cords are not heavy duty. Heavy duty cords will have a marking on the insulation such as: "S", "SJ", "SJO", etc.

Avoid mixing water and electricity. Not only keep cords, tools and working/walking surfaces dry, keep your hands and feet dry as well. The electrical resistance of wet skin is at least 100 times less than dry skin. Wet skin greatly increases the likelihood of severe shock if a person comes in contact with a live circuit. If you must work around water, connect to a Ground Fault Circuit Interrupter (GFCI) to automatically shut off the current if there is an abnormal current flow.

Never work on or around a live electrical circuit. Lock Out the power so that only you have control over energizing the machine or equipment. Don't take chances.

HIGH VOLTAGE SAFETY

More than 1000 employees are killed and another 30,000 injured each year from electrical shock. Hands are frequently involved in an electrical injury since they are the most common source of contact with the electrical current. However, damage to other parts of the body may be more extensive and life threatening. Severe electric shock can result in cardiac arrest due to ventricular fibrillation, massive fluid loss into swollen tissues, and kidney failure caused by an overload of muscle protein from damaged muscle and infections.

Electrical injuries are often more severe than they appear to be from the outside. Injury occurs not only at the contact site, but also along the path the electricity takes, and at the exit location. Frequently, there is also extensive muscle damage that will not be evident from a visual examination of the skin. These deep tissue injuries cause severe swelling that require a deep incision extending from the hand to the shoulder to relieve the pressure. If this is not done, the mounting pressure from the swelling will shut off the blood supply by compressing the arteries, rapidly destroying any remaining healthy tissue. Extensive dead skin removal is often necessary to prevent massive infection. Deep burns result in unsightly scars that will often continue to enlarge for 12-18 months after the burn occurs. These scars are not only a cosmetic problem, but may seriously interfere with joint function because motion increases the tension across the wound, which tends to produce even more scar tissue.

More than 90% of fatalities occur when contact is made with a "hot" wire, or energized equipment housing by a person who was well-grounded Most of these injuries would probably have been prevented if a GFI -- ground fault interrupter -- had been installed on the circuit. A GFI is not an overcurrent device, but is placed across the line to continuously monitor the current flowing from the source and compare it to the current returning to the source. If the difference is 6 milliamperes or more, it opens the circuit almost instantly. This is important because it has been determined that 100 milliamperes flowing through the body for only 2 seconds can cause death by electrocution. 100 milliamperes is not much current when you consider that a portable electric drill draws 30 times that much. Incidentally, the "let go" threshold that causes freezing to the circuit is about 20 milliamperes. Make sure that the equipment you are working with has a GFI -- it could save your life.

To work on high voltage (over 600 volts), you must have a minimum of two years of training, experience with high voltage circuits, have demonstrated that you are familiar with the work to be performed, and the hazards involved with high voltage work according to OSHA.

Other safety requirements that must be followed include using insulated gloves for current over 300 volts, eye protection, and lockout/tagout if working on energized parts of equipment or systems. Conductive measuring tapes, ropes, or similar devices obviously cannot be used around exposed conductors, and conductive fish tapes cannot be used if they will be entering enclosures with exposed conductors.

ELECTRICAL SOURCES IN HAZARDOUS LOCATIONS

An explosion or fire can cause a great deal of damage to any company's operations. Rebuilding, after a fire, can take a company years. One of the major causes of explosions and fire in industry is from electrical sources. Potential losses from these fires can be reduced by having proper electrical installations and equipment.

Hazardous locations require specially designed electrical equipment to protect people and property against increased fire potential. Certain electrical components and instruments are engineered specifically for locations designated as hazardous due to the possible presence of ignitable quantities of flammable liquids, gases, vapors, combustible dusts, or ignitable fibers.

Hazardous locations are classified as Class I, Class II, or Class III. The class is dependent on the physical properties of the combustible materials which may be expected to be present.

Class I locations are those in which flammable vapors or gases may be present.
Class II locations are those in which combustible dusts may be found.
Class III locations are those in which there are ignitable fibers and filings.

Each of these three classes are divided into two hazard categories, Division 1 and Division 2. The divisions identify the degree of potential for an ignitable atmosphere to exist. Class and Division explanations are detailed in Articles 500 - 503 of the National Electric Code (NEC), and in OSHA 29CFR 1910.39.

Before selecting electrical equipment and the associated wiring for any hazardous location, the exact nature and concentrations of the flammable materials must be determined. An electrical fitting or device which is safe for installation in an atmosphere of combustible dust may not be safe for operation in an atmosphere containing flammable vapors or gases. These electrical fittings are specifically designed for each hazard.

Class I electrical wiring applications are commonly referred to as "Explosion Proof." Properly installed and maintained class I equipment will not ignite the dangerous atmosphere surrounding it, and is approved for use in specific hazardous areas. Explosion proof fittings are designed to contain any arcing, intense heat, and explosions. These fixtures are distinctive in appearance. Class II locations may require "Dust-ignition proof" fixtures. These fixtures are designed in such a manner that their construction prohibits ignitable amounts of dust from entering the devices.

Hazardous areas that must have approved electrical installations include, but are not limited to: locations where volatile flammable liquids are transferred from one container to another; interiors of spray booths; in the vicinity of spray painting operations where volatile flammable solvents are used; locations where dangerous concentrations of suspended dust are likely, such as in grain elevators; and gasoline fueling stations. Remember to think electrical safety when proposing any electrical systems that will be located in a hazardous location.

ELECTRICAL SAFETY - STATIC ELECTRICITY

Most of us are familiar with static electricity. We all have walked across the rug and reached for the door knob, only to have a spark jump from our hand to the knob. We have also seen the effects of "static cling," when our clothes cling together in the dryer.


Static electricity, as a source of ignition for flammable vapors, gases, and dusts, is a hazard common to a wide variety of industries in Alaska. A static spark can occur when an electrical charge accumulates on the surfaces of two materials that have been brought together and then separated (between two solids, between a solid and a liquid, or between two immiscible liquids, i.e., incapable of mixing). One surface becomes charged positively and the other surface becomes charged negatively. If the materials are not bonded or grounded, they eventually will accumulate a sufficient electrical charge capable of producing a static spark that could ignite flammable vapors, gases, and dusts. Some common processes capable of producing a static ignition are as follows:


The flow of liquids (petroleum or mixtures of petroleum and water) through pipes or fine filters.
The settling of a solid or an immiscible liquid through a liquid (e.g., rust or water through petroleum).

The ejection of particles or droplets from a nozzle (e.g. water washing operations or the initial stages of filling a tank with oil).

The vigorous rubbing together and subsequent separation of certain synthetic polymers (e.g. the sliding of a polypropylene rope through PVC gloved hands).

Preventing static electricity as an ignition source can be accomplished through bonding, grounding, or possibly substitution. Bonding is the process of connecting two or more conductive objects together by means of a conductor. Grounding (earthing) is the process of connecting one or more conductive objects to the ground. If grounding or bonding is not possible, substituting may be an alternative. For example: some absorbent pads used in shops can produce a static spark when separated. If the conditions are right a static spark could be a source of ignition for flammable vapors. By substituting a non-conductive pad (3M - HP556) as an alternative, the risk of static spark can be eliminated.

Remember, taking the time to bond or ground when working around flammable vapors, gases, and dusts will help prevent a serious accident.


UNDERSTANDING ELECTRICITY AND BREAKER PANELS

The process of forcing electrons to move through a material creates electricity. A standard generator performs this process. The best material for carrying electricity is a "conductor." Most metals are excellent conductors and the most common material used for electrical wiring is copper. In order to provide protection from direct contact with the conductor, an "insulator" is used as a cover around the conductor. Electrons will not move easily through insulators such as most plastics and rubber. Insulators and proper grounding help to prevent electrical shocks.

Typically, electricity is provided to your building or facility by way of underground or overhead power lines originating from a nearby electrical power plant. The power lines feed into your electrical breaker panel(s). Each breaker in a panel represents a circuit supplying electricity to a designated area of your building. The majority of your electrical safety considerations begin at the breaker panel. Here are some basic safety considerations for all panels:

> The breaker panel should be readily and easily accessible at all times. Do not store any items on the floor area directly in front of the panel. Maintain an aisle in front of the panel that is at least three feet wide.

> The panel should have a closed cover. The cover should not be locked unless work is in progress requiring that the cover be locked as part of the lock out procedure.

> The panel should have a directory index identifying each individual circuit breaker. It is usually found secured to the inside face of the cover. The directory should identify the various receptacles, general area, or equipment serviced by each circuit breaker.

> There should not be any missing breakers or other openings in the breaker face plate that would allow you to contact the "hot" electrical bus at the back of the panel. Openings could also allow dust or dirt to accumulate inside the panel box interior. This dust may damage the breakers to the point where they will not "trip" when needed.

> Breakers should never be taped or otherwise secured in the "closed" (on) position. Each circuit breaker and circuit are rated for a maximum amount of amperes. An ampere is the unit for measuring the rate of flow of electricity through the circuit. If the rate of flow in the circuit exceeds the designated maximum for the breaker, the breaker "trips" and stops the flow of electricity. If the breaker is not allowed to trip, insulators could melt from excessive conductor heat caused by electricity flowing too fast. Fires or increased exposure to shock may also occur.

> Lastly, breakers should not be taped in the "open" position as a means of de-energizing the circuit during repair or maintenance activity. Open breakers should be properly tagged or locked out.


Partial checklist of basic safe electrical practices to help prevent occupational electrocution.

  • Are employees given and required to use the proper protective equipment and tools when working around electrical hazards?
  • Is there an effective lockout/tagout procedure for work on electrical circuits and equipment?
  • Have employees been advised of the location of hazards and proper protective measures to avoid contact with an energized circuit?
  • Are safe work practices (de-energizing live parts, discharging capacitors, lockout, etc.) used to prevent electrical shock and other injuries?
  • Are portable electrical tools and equipment grounded or double insulated?
  • Do electrical boxes and fittings have approved covers?
  • Are defective, damaged, or frayed electrical cords replaced promptly?
  • Are ground fault circuit interrupters and/or an assured equipment grounding program used on construction sites?
  • Are electrical installations in hazardous locations approved for those locations?
  • Is your electrical system regularly checked by someone trained in the National Electric Code?

29 CFR 1910 Subpart S

29 CFR 1926.403 OSHA Construction General Electrical Requirements

OSHA's Electrical Safety Guidance

Training Roster

Electrical Training Acknowledgement